Vernaio adds an intelligent co-/autopilot to your production — increasing yield and reducing variable costs through smarter real-time decisions.
Powered by Causal AI
Process conditions change constantly. Operators must balance quality, energy use, raw material, and cost — all at once. Even the most experienced teams can’t see every variable, every second.
Quality may meet the requirements - but often at the price of wasted material, excess energy, and unstable output. Across industries, these invisible losses add up to billions every year.
Built on groundbreaking Causal AI, Process Booster X (PBX) learns the cause-and-effect dynamics of each production line or asset individually - directly from raw process data, with minimal expert input. It understands how your process really works.
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PBX acts as a real-time decision and execution intelligence. It continuously monitors all critical KPIs and goals, foresees deviations before they happen, and recommends - or even executes - the right adjustments instantly, optimizing the system as a whole.
Customers using PBX see substantially lower energy and material use, steadier operations, and higher throughput - often saving millions per year.
PBX is built for complex production processes — from paper and nonwovens to gelatine — and continues to expand into other process industries. Each environment has its own dynamics, but the goal remains the same: stable quality, lower energy and material use, and measurable cost reduction.
Higher yield and lower cost per tonne at paper and board manufacturing.
Higher yield and lower cost per square meter at nonwoven fabrics manufacturing.
Higher yield and less cost per tonne in gelatine production.
Higher yield and less cost in any dynamic, complex and data-rich production.
Select your industry — or choose “Other Industries”. And don't worry. PBX is fully industry-agnostic - if you have a complex, dynamic and data-rich process, where operators are "chasing a moving target", PBX can be applied to it and cut costs.