Boost Your Production
with Causal AI

Optimizing manufacturing yield and OEE with our proprietary causal AI software solution. Solving the toughest production problems with real-time AI root-cause analysis and countermeasures.

Trusted by Industry Leaders

Leading customers who are already leveraging our causal AI-powered solutions to transform their operations.

Revolutionize Your Manufacturing Productivity

Our AI-powered process control solution Process Booster enables you to streamline the most complex production lines and boost their quality, yield and performance.

It monitors operations, warns you about impending disruptions and recommends adjustments of process settings to keep the line healthy and efficient on a system level.

Real-time alert and countermeasures
Directly integrate with raw data
Boosts your yield & OEE

Key Features of Process Booster

With its unique core features, Process Booster lets you leverage the power of causal AI and to unlock the full potential of your production lines

Autonomous root cause analysis (RCA)

Understand the root cause of disruptions. Discover and validate which process parameters are most relevant to a given goal or problem in any situation, and within which ranges they must be maintained to pursue the goal or mitigate the risk.

Adaptive Process Control

Effectively eliminate disruptions. Monitor key process parameters and risks in real time and receive early warnings of impending issues, including recommended corrective actions to resolve the situation before a problem occurs.

Unified Centerlining

Manage multiple, even conflicting goals and issues at once, aligned with an overall optimization strategy, such as improving energy efficiency while reducing overall costs.

Success Stories

Discover how our solutions are driving success across various industries.

Composites

Success Story
How Causal AI Revolutionized Hydrogen Tank Development

During the development of a new carbon fiber tank, burst pressure varied greatly between versions. Tanks must meet strict pressure limits for safety and approval. The challenge was to reduce these fluctuations for reliability.

Heated Tobacco Production

Success Story
Real-time AI-powered Adjustment to Reduce Waste in Heated Tobacco Production

Explore how Vernaio's AI-powered process control software can optimize production, significantly reducing waste and improving efficiency, all in real-time during heated tobacco production!

Paper Making

Success Story
Preventing Sheet Breaks in the Papermaking Process

The papermaking process begins with producing pulp, which is then shaped, pressed, and dried into paper. Sheet breaks, which disrupt production and require cleaning and rethreading, are hard to prevent due to multiple interconnected causes.

Hear from Our Happy Customers

"With Vernaio’s AI we can directly offer our MES-HYDRA customers an "out of the box" KPI analysis that takes the understanding of their processes to a new level.”

Thorsten Strebel

Managing Director, MPDV
“The unique thing about Vernaio's AI is that it is designed to understand large, complex production processes”

Benedikt Hofmann

CTO, Voith Digital

Unlock the Full Potential of Your Production Line Today!

Get in touch today to start maximizing your production efficiency.