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Discover how our solutions are driving success across various industries.
Our solutions are industry-agnostic, making them versatile across various sectors. Explore our success stories and use cases spanning industries such as steel making, pulp & paper, battery making, discrete manufacturing i.g., glass, oil & gas and more. Discover how we drive innovation and efficiency in diverse fields.
Explore how Vernaio's AI-powered process control software can optimize production, significantly reducing waste and improving efficiency, all in real-time during heated tobacco production!
Each lithium-ion battery has a cathode and an anode made from a slurry applied to metal foils and dried into sheets. Precise control of thickness and uniformity is crucial, otherwise process complexity leads to quality issues and high scrap rates.
Classifying crude oil by API gravity, sulfur content, and viscosity is crucial for quality and pricing. Continuous models using flow rate, pressure, and temperature improve accuracy and yield, reducing economic losses.
The papermaking process begins with producing pulp, which is then shaped, pressed, and dried into paper. Sheet breaks, which disrupt production and require cleaning and rethreading, are hard to prevent due to multiple interconnected causes.
During the development of a new carbon fiber tank, burst pressure varied greatly between versions. Tanks must meet strict pressure limits for safety and approval. The challenge was to reduce these fluctuations for reliability.
Steam cracking is a key petrochemical process that breaks down hydrocarbons, producing alkenes like ethylene and propylene. Operating these furnaces is complex, with many parameters and frequent disruptions, affecting quality and yield.
The production of nonwovens transforms polymers into fabrics through melting, extruding, spinning, and bonding. Processes like spunbond and meltblown need to be controlled strictly to prevent disruptions and qualitiy issues.
Sputter coating uses a vacuum chamber to apply thin metallic and oxide layers to glass. Despite numerous sensors monitoring key parameters, the complexity of the process often leads to defects, requiring better control strategies.
In Basic Oxygen Steelmaking, slopping occurs when foaming slag overflows, causing spills, metal loss, and safety risks. Inspections and repairs are needed before resuming. The process's complexity makes prevention difficult.
Bottle filling lines involve various machines essential for packaging liquids. Issues often appear at the filler due to other machine problems. Our customer faced frequent filler issues with unknown causes.
We are actively working on the most complex issues in other industries: Pharma/Drug development, Batteries, EV/Automotive, Automation, and more. Contact us for more information
